China Professional ISO2531 En545 Ductile Iron Di Restrained Flange Adaptors Coupling for PE Pipe flange coupling

Product Description

SYI Ductile Iron Compact Restrained Flanged Adaptors for PE Pipes

Description
CHINAMFG can supply COMPACT Restrained Flanged Adaptors with most reasonable design in the market, according to EN 14525, ISO2531,EN545, EN598, from DN40 to DN2000, Restrained Flanged Adaptors support and grip PE pipe to prevent pipe collapse and pullout.
Compact Design, More Lighter, More Easier, More Lower Cost!

Material:

Body:Ductile Iron grade 500-7/450-10 in accordance with ISO 1083 or 70-50-05/65-45-12 with ASTM A536

Gland:Ductile Iron grade 500-7/450-10 in accordance with ISO 1083 or 70-50-05/65-45-12 with ASTM A536

Gasket:Rubber E.P.D.M./NBR/SBR in accordance with EN 681.1

D-Bolts And Nuts: Carbon Steel Grade 8.8 with dacromet coating

Flange:Both PN10 and PN16 drillings in accordance with ISO 7005-2/EN 1092-2.

Working Pressure: 16 Bar or 250 CHINAMFG

Fluid Temperature:0°C-50°C, excluding frost

Allowed Angular Deflection

Joint Gap

19mm

Coating

External coatings

Internal coatings

liquid epoxy resin painting
epoxy applied by FBE
according to customers’ requirements

liquid epoxy resin painting
epoxy applied by FBE
according to customers’ requirements

Reference Rules:Designed and tested in accordance with EN14525, ANSI/AWWA C219 and EN545


SYI-RC, developed by experienced engineers in CHINAMFG in 2571, in response to demand for a simple, high performance end load restraint mechanical method of joining polyethylene pipe.
SYI-RC, designed to support and grip PE pipe to prevent pipe collapse and pullout.
Combination Brass Griping Ring and Sealing Gaskets provide more easier installation and higher performance.
Slip-on coupling without centre stop or obstruction making it easier to make repairs to existing pipelines. No need to dismantle products to install.

Package
Packing: Different package CHINAMFG your request,like wood cases&pallets,ply-wood crates&pallets,steel crates&pallets and etc.

Quality Control
Company Profile

CHINAMFG has continually invested in better technology and production facilities. More than 4,000 patterns
are ready. We are capable to finish all the production processes from moulding, shot-blasting, machining, coating to packaging. We have over 100,000 m2 foundry land including:
-10,000 m2 of the pattern, sand mixing, polishing, machining, hydraulic pressure, coating, packaging workshops;
-4,000 m2 of 3 green sand moulding workshops and 1 resin sand moulding workshops;
-3,000 m2 of automatic moulding machine line and epoxy coating line
-professional laboratory
-machining shop
-and our own tooling shop

Strict process and operating regulations together with perfect quality assurance system making every production step under control. All the products are subject to tests and inspections including composition analysis, metallographic examination, dimension & surface finish inspection, ring test, tensile test, hardness test, hydrostatic test, CHINAMFG and coating test to be sure that the products meet the requirements of the standards.

Since 2009, CHINAMFG Pipeline has developed from a pipes & fittings seller to a professional project solution provider, including the 1 stop service and solution from pipes, fittings, couplings & flanged adaptors, valves, fire hydrants, to water CHINAMFG and accessories.

SYI products have served 111 countries CHINAMFG up to now!
Most of these customers cooperated with CHINAMFG for more than 20 years!
We value long term cooperation relationship mostly!

Welcome to send us an inquiry for more details and price!!!

Product Descrption

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flange coupling

Torque and Speed Ratings of Flange Couplings

Flange couplings are available in various sizes and designs to accommodate a wide range of torque and rotational speed requirements. The torque and speed ratings of flange couplings depend on several factors, including their size, material, and design.

Torque Rating:

The torque rating of a flange coupling indicates the maximum amount of torque it can transmit without experiencing failure or damage. It is typically specified in Nm (Newton-meters) or lb-ft (pound-feet). The torque rating varies for different sizes and types of flange couplings. Larger flange couplings generally have higher torque ratings compared to smaller ones.

Speed Rating:

The speed rating of a flange coupling represents the maximum rotational speed at which it can operate reliably without excessive vibration or wear. It is typically expressed in RPM (revolutions per minute). The speed rating is influenced by factors such as the design, material, and balancing of the flange coupling. Higher-speed applications require flange couplings that can handle the increased centrifugal forces and dynamic loads associated with higher RPMs.

Size and Type:

The torque and speed ratings vary for different sizes and types of flange couplings. For example:

  • Smaller flange couplings, such as those used in light-duty applications, may have torque ratings ranging from a few Nm to several hundred Nm, and speed ratings up to a few thousand RPM.
  • Larger flange couplings, used in heavy-duty industrial applications, can have torque ratings exceeding several thousand Nm and speed ratings that may reach tens of thousands of RPM.
  • Flexible flange couplings may have slightly lower torque ratings compared to rigid flange couplings but offer greater misalignment compensation.

Manufacturer Specifications:

It is essential to refer to the manufacturer’s specifications and technical data to determine the specific torque and speed ratings for each size and type of flange coupling. Manufacturers typically provide detailed performance data to help users select the appropriate flange coupling for their specific application.

Application Considerations:

When selecting a flange coupling, it is crucial to consider the torque and speed requirements of the application. The operating conditions, such as load fluctuations and thermal effects, should also be taken into account to ensure the flange coupling’s reliable performance and longevity.

Conclusion:

Flange couplings come in various sizes and designs, each with its own torque and speed ratings. Properly selecting a flange coupling that meets the specific torque and speed requirements of the application is essential to ensure efficient and trouble-free power transmission in mechanical systems.

flange coupling

How do Flange Couplings Handle Shaft Misalignment in Rotating Equipment?

Flange couplings are designed to handle certain degrees of shaft misalignment in rotating equipment. The flexibility of flange couplings allows them to accommodate minor misalignments between the connected shafts without causing significant stress or damage. The ability to handle shaft misalignment is one of the key advantages of using flange couplings in various industrial applications. Here’s how flange couplings handle shaft misalignment:

1. Radial Misalignment: Flange couplings can handle radial misalignment, which is the offset between the rotational axis of two connected shafts. This misalignment can be in the form of parallel misalignment or angular misalignment. Flange couplings with flexible elements, such as elastomeric inserts or diaphragms, can absorb and compensate for radial misalignment, ensuring smooth power transmission between the shafts.

2. Axial Misalignment: Axial misalignment occurs when there is a linear displacement along the rotational axis of the shafts. While some flange couplings may have limited axial misalignment capabilities, others may not be designed to accommodate significant axial movements. Engineers must consider the specific requirements of the application to ensure that the selected flange coupling can handle the anticipated axial misalignment.

3. Angular Misalignment: Angular misalignment refers to the angle between the rotational axes of the two shafts. Flange couplings with flexible elements can handle a certain degree of angular misalignment by flexing and adjusting to the changing angle. However, excessive angular misalignment can lead to increased wear and reduced coupling life, so it’s essential to keep the misalignment within acceptable limits.

4. Rigid Couplings vs. Flexible Couplings: Rigid couplings, such as sleeve couplings or clamp-style couplings, are not capable of handling misalignment and require precise alignment during installation. On the other hand, flexible flange couplings can tolerate misalignment, making them more forgiving and easier to install in applications where perfect alignment is challenging to achieve.

It is important to note that while flange couplings can handle certain degrees of misalignment, excessive or sustained misalignment can lead to premature wear, reduced coupling life, and potential equipment damage. Therefore, proper alignment during installation and regular maintenance checks are essential to ensure the optimal performance and longevity of flange couplings in rotating equipment.

flange coupling

Are There Any Safety Considerations When Using Flange Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using flange couplings in rotating machinery. Flange couplings are an essential component in many industrial applications, but their use in rotating machinery can present certain hazards that need to be addressed. Below are the key safety considerations:

1. Guarding: It is crucial to have appropriate guarding around the flange coupling to prevent accidental contact with rotating parts. Guards should be designed and installed to prevent access to the coupling during operation and maintenance, reducing the risk of entanglement or other accidents.

2. Lockout/Tagout Procedures: Before performing any maintenance or inspection on machinery with flange couplings, lockout/tagout procedures must be followed. This ensures that the equipment is isolated from its power source and cannot be accidentally energized while personnel are working on it.

3. Proper Installation and Alignment: Flange couplings should be correctly installed and aligned according to the manufacturer’s guidelines. Improper installation can lead to misalignment, increased vibrations, and potential coupling failure, which may pose safety risks to personnel and equipment.

4. Material Compatibility: Ensure that the material used for the flange coupling is suitable for the specific application, taking into account factors such as the type of fluid or environment the coupling will be exposed to. Incompatible materials may lead to corrosion or mechanical failure, affecting safety.

5. Regular Inspection and Maintenance: Scheduled inspections and maintenance are crucial to detect any signs of wear, damage, or misalignment in the flange coupling. Addressing issues promptly can prevent unexpected failures and reduce the risk of accidents.

6. Load Capacity: Flange couplings should be selected based on the anticipated load and torque requirements of the application. Using a coupling with inadequate load capacity may lead to premature failure and safety hazards.

7. Training and Awareness: Personnel working with rotating machinery and flange couplings should receive appropriate training on safety procedures and potential hazards. Awareness of safe working practices is essential for preventing accidents and injuries.

8. Temperature and Environment: Consider the operating temperature and environmental conditions when selecting a flange coupling. Extreme temperatures or harsh environments may affect the coupling’s performance and safety.

9. Emergency Stop Procedures: Machinery with flange couplings should have emergency stop procedures in place to quickly shut down the equipment in case of an emergency or abnormal operation.

10. Compliance with Regulations: Ensure that the use of flange couplings complies with relevant safety regulations and industry standards.

By addressing these safety considerations, users can minimize the risks associated with flange couplings in rotating machinery and create a safer working environment for personnel and equipment.

China Professional ISO2531 En545 Ductile Iron Di Restrained Flange Adaptors Coupling for PE Pipe  flange couplingChina Professional ISO2531 En545 Ductile Iron Di Restrained Flange Adaptors Coupling for PE Pipe  flange coupling
editor by CX 2024-03-12