Product Description

Product Details

 

Product Name	Socket-welded Full Coupling
Material	Stainless steel: 201,TP304,TP316, TP304L, TP316L, 304L, 316L, TP321, TP310S, 904L etc.             Carbon steel: A105, Q234, Q235, X52, F60,F70, Y60, Y70 etc. Duplex steel: 2205(S31803), S32205, 2507(S2750),  S3276 etc. Other special: C70600, 254MO
Connection	Socket Welding
Size	1/8″, 1/4″, 3/8″, 1/2″, 3/4″, 1″, 1-1/4″, 1-1/2″, 2-1/2″, 3″, 4 ” etc
Standard	ASME, ANSI, MSS-SP, GB etc
Application	Pipe lines connection of water, steam, air, gas, oil etc
Technics	Forged, Casting

 
Socket Welding

DN	Nom Pipe Size	B2	C1		D2	E2	J (Min)
			Avg	Min

3000LB
6	1/8	10.8	3.18	3.18	6.9	6.5	9.5
8	1/4	14.2	3.78	3.30	9.3	6.5	9.5
10	3/8	17.6	4.01	3.50	12.6	6.5	9.5
15	1/2	21.8	4.67	4.09	15.8	9.5	9.5
20	3/4	27.2	490	4.27	21.0	9.5	12.5
25	1	33.9	5.69	4.98	26.7	12.5	12.5
32	1-1/4	42.7	6.07	5.28	35.1	12.5	12.5
40	1-1/2	48.8	6.35	5.54	40.9	12.5	12.5
50	2	61.2	6.93	6.04	52.5	19.0	16.0
65	2-1/2	73.9	8.76	7.67	62.7	19.0	16.0
80	3	89.8	9.52	8.3	78.0	19.0	16.0
100	4	115.2	10.69	9.35	102.3	19.0	19.0
6000LB
6	1/8	10.8	3.96	3.43	4.0	6.5	9.5
8	1/4	14.2	4.60	4.01	6.4	6.5	9.5
10	3/8	17.6	5.03	4.37	9.2	6.5	9.5
15	1/2	21.8	5.97	5.18	11.8	9.5	9.5
20	3/4	27.2	6.96	6.04	15.6	9.5	12.5
25	1	33.9	7.92	6.93	20.7	12.5	12.5
32	1-1/4	42.7	7.92	6.93	29.5	12.5	12.5
40	1-1/2	48.8	8.92	7.80	34.0	12.5	12.5
50	2	61.2	10.92	9.50	42.9	19.0	16.0
9000LB
15	1/2	21.8	9.35	8.18	6.4	9.5	9.5
20	3/4	27.2	9.78	8.56	11.1	9.5	12.5
25	1	33.9	11.8	9.96	15.2	12.5	12.5
32	1-1/4	42.7	12.14	10.62	22.8	12.5	12.5
40	1-1/2	48.8	48.8	12.70	11.12	28.0	12.5
50	2	61.2	13.84	12.12	38.2	19.0	16.0

 

Our Advantages

01. Customization

Get a perfect, custom pipe coupling

 

 

02. Advanced Technique

Mature and advanced equipment and professional test engineers ensure high quality products

03. Excellent Quality

Real material with uniform wall thickness
Smooth surface
Strong tensile strength
Corrosion resistance
Long-term use

 

 

Appilcation

Transportation

About Us

      Founded in 2571, our company, HangZhou Dejia Special Steel Co., Ltd is specialized in producing various products such as elbows, tees, reducers, caps, flanges and valves. We can produce products according to National standard, American standard etc. It’s our feature that we can produce products of any size ad per customers’ special demands.

     Our company CHINAMFG on honesty, continuity and transparency with our clients. We would like to cooperate with global customers and make the good protection project in world market.

    Why choose our company? We features scientific and rational design, advanced production process, quality manufacturing materials,  comprehensive security protection and first-class after-sales service.

FAQ

Q: What are your main products?
A: We specialize in producing a wide range of valves, elbows, flanges, Tee, Cross, gaskets etc.

Q: How long is your delivery time?
A:Usually it’s 15-30 days all the best or it’s more than 30 days according to the quantity.

Q: Do you provide samples? Free or charge?
A:Yes, we’d like to offer you samples but you have to cough up dough for shipping.

Q: How do you guarantee the quality of your products?
A: Before mass production, a few products made by our engineers for conduct tests. All products must be checked before shipping.

Q: How about your service?
A: Xihu (West Lake) Dis.g to the concept of ” Service Supremacy”, we have pre-sale service, on-purchase service and after-sales service.

Q: About packing?
A: Depending on the properties of the product, choose its appropriate packaging to protect the item from damage and allow you to purchase at ease.

Q: About color difference?
A:  All products are shot in real objects, and there will be a slight degree of color difference between the real thing and the picture due to the shooting light, the color value bias of the display, and the individual’s understanding of color. Colour is subject to the goods received.

Q: What size can your company produce?
A: We have all the common sizes on the market. In addition, we can also customize according to your needs, whether its size or material.

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Torque and Speed Ratings of Flange Couplings

Flange couplings are available in various sizes and designs to accommodate a wide range of torque and rotational speed requirements. The torque and speed ratings of flange couplings depend on several factors, including their size, material, and design.

Torque Rating:

The torque rating of a flange coupling indicates the maximum amount of torque it can transmit without experiencing failure or damage. It is typically specified in Nm (Newton-meters) or lb-ft (pound-feet). The torque rating varies for different sizes and types of flange couplings. Larger flange couplings generally have higher torque ratings compared to smaller ones.

Speed Rating:

The speed rating of a flange coupling represents the maximum rotational speed at which it can operate reliably without excessive vibration or wear. It is typically expressed in RPM (revolutions per minute). The speed rating is influenced by factors such as the design, material, and balancing of the flange coupling. Higher-speed applications require flange couplings that can handle the increased centrifugal forces and dynamic loads associated with higher RPMs.

Size and Type:

The torque and speed ratings vary for different sizes and types of flange couplings. For example:

• Smaller flange couplings, such as those used in light-duty applications, may have torque ratings ranging from a few Nm to several hundred Nm, and speed ratings up to a few thousand RPM.
• Larger flange couplings, used in heavy-duty industrial applications, can have torque ratings exceeding several thousand Nm and speed ratings that may reach tens of thousands of RPM.
• Flexible flange couplings may have slightly lower torque ratings compared to rigid flange couplings but offer greater misalignment compensation.

Manufacturer Specifications:

It is essential to refer to the manufacturer’s specifications and technical data to determine the specific torque and speed ratings for each size and type of flange coupling. Manufacturers typically provide detailed performance data to help users select the appropriate flange coupling for their specific application.

Application Considerations:

When selecting a flange coupling, it is crucial to consider the torque and speed requirements of the application. The operating conditions, such as load fluctuations and thermal effects, should also be taken into account to ensure the flange coupling’s reliable performance and longevity.

Conclusion:

Flange couplings come in various sizes and designs, each with its own torque and speed ratings. Properly selecting a flange coupling that meets the specific torque and speed requirements of the application is essential to ensure efficient and trouble-free power transmission in mechanical systems.

What Role Does a Flange Coupling Play in Minimizing Wear and Tear on Connected Components?

A flange coupling plays a critical role in minimizing wear and tear on connected components in rotating machinery. It accomplishes this by effectively transmitting torque between two shafts while accommodating misalignment and reducing the transmission of shock and vibration. Here’s how a flange coupling achieves these benefits:

• Misalignment Compensation: Flange couplings are designed to accommodate both angular and parallel misalignment between the shafts they connect. As machinery operates, shafts may experience slight misalignment due to thermal expansion, manufacturing tolerances, or other factors. The flexible nature of certain flange coupling designs allows them to compensate for these misalignments, preventing excessive stress on connected components that could lead to wear.
• Shock and Vibration Damping: Flange couplings help dampen shock and vibration during machinery operation. When a machine experiences sudden impacts or vibrations, the flexibility of some flange coupling types absorbs and disperses these forces. By reducing the transfer of shocks and vibrations to the connected components, flange couplings protect the machinery from excessive stress and premature wear.
• Smooth Torque Transmission: Flange couplings provide a smooth and reliable means of transmitting torque from one shaft to another. The secure connection between the two shafts ensures that torque is efficiently transmitted without slippage or sudden jolts. This smooth torque transmission helps prevent unnecessary wear on the shafts and other connected components.
• Reduced Maintenance: By minimizing wear and tear on connected components, flange couplings contribute to reduced maintenance requirements. When components experience less stress and wear, their lifespan is extended, resulting in fewer maintenance interventions and decreased downtime for repairs or replacements.
• Protection Against Overloads: In cases of sudden overloads or torque spikes, flange couplings can act as a safety feature by allowing some degree of slippage or disengagement. This protects the connected machinery from potential damage caused by excessive loads.

In summary, a flange coupling’s ability to compensate for misalignment, dampen shocks and vibrations, provide smooth torque transmission, and protect against overloads makes it a crucial component in minimizing wear and tear on connected machinery. By choosing the appropriate flange coupling design for a specific application, engineers can enhance the reliability and longevity of the entire system while reducing maintenance and downtime costs.

Types of Flange Coupling Designs

Flange couplings are mechanical devices used to connect two shafts and transmit torque between them. They come in various designs, each suited for specific applications. Here are the different types of flange coupling designs:

• 1. Unprotected Flange Coupling: This is the simplest type of flange coupling, consisting of two flanges with flat faces that are bolted together to connect the shafts. It is cost-effective and easy to install but offers limited protection against misalignment.
• 2. Protected Flange Coupling: In this design, the flanges are fitted with a protective cover or casing, which helps prevent dust, dirt, and other contaminants from entering the coupling. It provides better protection to the coupling components, making it suitable for outdoor or harsh environments.
• 3. Flexible Flange Coupling: This design incorporates a flexible element, such as a rubber or elastomeric insert, between the flanges. The flexible element allows for some misalignment between the shafts and helps dampen vibrations, reducing wear on connected equipment. It is commonly used in applications where there may be slight shaft misalignment.
• 4. Rigid Flange Coupling: The rigid flange coupling is a solid coupling without any flexible elements. It provides a rigid connection between the shafts, which is ideal for applications where precise alignment is critical, such as high-speed machinery or precision motion control systems.
• 5. Sleeve Flange Coupling: In this design, a hollow sleeve fits over the ends of the shafts and is bolted to the flanges. The sleeve helps provide additional support and alignment for the shafts.
• 6. Half-Flanged Coupling: Half-flanged couplings consist of two flanges on one shaft and a single flange on the other shaft. This design is suitable for applications with limited space or where one shaft is fixed, and the other requires disconnection frequently.

The choice of flange coupling design depends on factors such as the level of misalignment, speed of rotation, available space, environmental conditions, and the required level of flexibility. Proper selection of the flange coupling type ensures efficient power transmission and extends the life of connected machinery and equipment.

editor by CX 2024-01-25