Product Description
Hydraulic hose flange adapter carbon steel forging flange coupling
Our Catalog on the hydraulic connections
| I. Fittings and Adapters | |
| 1.Swaged Metric Fittings | |
| Mertic Flat Seal Fittings | Metric 24°Cone O-RING Seal L..T Fittings |
| Metric Multiseal Fittings | Metric 24°Cone O-RING Seal H.T.Fittings |
| Metric 60°Cone Seal Fittings | Metric Standpipe Straight Fittings |
| Metric 74°Cone Seal Fittings | JIS Metric 60°Cone Seal Fitting |
| 2. Swaged British Fittings | |
| BSP O-RING Seal Fittings | BSP 60°Cone Seal Fittings |
| BSP Flat Seal Fittings | BSPT Fittings |
| BSP Multiseal Fittings | JIS BSP 60°Cone Seal Fittings |
| 3. Swaged American Fittings | |
| SAE O-RING Seal Fittings | NPT Fittings |
| ORFS Flat Seal Fittings | SAE Flange L.T. Fittiings |
| NPSM 60°Cone Seal Fittings | SAE Flange H.T.Fittings |
| JIC 74°Cone Seal Fittings | |
| 4. Staplelok Fittings | |
| Banjo | interlock Hose Fittings |
| Double connection | |
| 5. Ferrule | |
| FERRULE for SAE100R1AT/ EN 853 1SN HOSE | FERRULE for SAE100R2A/EN 853 2SN HOSE |
| FERRULE for SAE100R1A EN 853 1ST HOSE | FERRULE for 4SP,4SH/10-16,R12-06-16 HOSE |
| FERRULE for SAE100R2AT/DIN20571 2SN HOSE | FERRULE for 4SH,R12/32 HOSE |
| FERRULE for SAE100R1AT-R2AT,EN853 1SN-2SN and EN 857 2SC | |
| 6. Metric Adapters | |
| Metric Thread O-RING Face Seal Adapters | JIS Metric Thread 60°Cone Adapters |
| Metric Thread Bite Type Tube Adapters | Metric Thread 74°Cone Flared Tube Adapters |
| 7. British Adapters | |
| BSP Thread 60°Cone Adapters | BSPT Thread Adapters |
| JIS BSP Thread 60°Cone Adapters | |
| 8. American Adapters | |
| NPT Thread Adapters | ORFS Adapters JIC 74°Cone Flared Tube Adapters |
| II.Couplers and clamps:
European / American / Austraulia type camlock, pin-plug and clamps for large size hoses with NPT, BSP thread. |
|
| III.Stainless Steel (316SS / 304SS) & Brass & aluminum fittings:
NPT,JIC,BSP etc threaded male and female fittings & adaptors for low & high pressure |
|
Thread: metric. We can do metric, bspt, npt, jic, sae thread on customer’s request.
Material: carbon steel, ss304, ss316, brass
Color: White silver, Blue silver, Yellow zinc.
Surface treatment: Cr+3, Cr+6 zinc plating, zn-ni plating.
Technic: forged
Product Show
Our company
ZheJiang CHINAMFG Rubber Product Group Co., Ltd, founded in 1999, is a manufacturer dedicated to the design, production, and distribution of all types of flexible hoses, fittings, adapters and quick couplings with excellent quality standard.
After 20 years of development, today the plants of CHINAMFG Group has expended to occupy an area of 100,000 square meters, owns over 300 well-trained staffs and over 10 million CHINAMFG production capacity per year, in order to meet high demand of both local and oversea market. Until now, CHINAMFG Group has been awarded as ‘The CHINAMFG trademark enterprises” and “The best top 10 enterprises” in China.
Our product catalog
1. SAE 100 R1AT, R2AT, R5, R6, R7, R8, R12, R13, R14,R15
2. DIN EN 853 1SN, 2SN,2ST; EN 856 4SP, 4SH
3. SAE100 R14 Teflon hose
4. Jack hose, washing hose, sewer hose
5. SAE100 R4 Air/Water/Oil Suction & Discharge Rubber Hose
6. LPG(gas) HOSE, twin welding hose,Steam hose
7. Sandblast Hose,Concrete pump hose
8. Rotary Drilling and Vibrator Hoses, Cement Hoses, and Mud Delivery Hoses
9. Fiber glass fire sleeve(Pyrojacket), Plastic Spiral Guard for Hydraulic Hose
10. Hydraulic fittings and adaptor
11. Crimping machine,Skiving machine, cutting machine
FAQ
Q1. Are your company a manufacturer or trading company?
A: Our company is a manufacturing company.
Q2. Can your products be customized?
A: Sure, we can provide the customized design and customized production for metal connectors, hose assembly and steel pipe assembly as your requirements.
Q3. Can you produce products with my own brand?
A: Yes,we can offer OEM services.
Q4. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q5.What is your port of loading?
A: Xihu (West Lake) Dis.g port
Q6. How about your delivery time?
A: It usually takes 15 to 30 days,which generally depends on the quantity of your order and our storage.
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What Role Does a Flange Coupling Play in Reducing Downtime and Maintenance Costs?
A flange coupling plays a crucial role in reducing downtime and maintenance costs in mechanical systems. Here are the key ways it contributes to these benefits:
- Misalignment Compensation: Flange couplings can accommodate a certain degree of misalignment between the shafts, both angular and parallel. By allowing for misalignment, the coupling reduces the chances of mechanical failures caused by rigid connections. This flexibility minimizes stress and wear on the connected equipment and helps prevent unexpected downtime due to alignment issues.
- Vibration Damping: Flange couplings with flexible elements, such as elastomeric inserts, help dampen vibrations in the system. By absorbing and dissipating vibration forces, the coupling protects the equipment from excessive vibrations that could lead to component failure and unplanned downtime.
- Shock Load Absorption: In some applications, sudden shock loads or torque spikes can occur. Flange couplings with flexible elements have a certain shock-absorbing capacity, which prevents damage to the machinery and reduces the likelihood of unplanned downtime caused by sudden impact loads.
- Easy Maintenance and Inspection: Flange couplings are designed for easy installation, maintenance, and inspection. They usually consist of fewer parts and are accessible for visual inspections and lubrication. This ease of maintenance allows for quick identification of any wear or misalignment issues, enabling timely corrective actions to avoid costly breakdowns.
- Long Service Life: Flange couplings are typically constructed from durable materials that can withstand demanding operating conditions. When properly selected and maintained, they offer a long service life with minimal wear and replacement requirements. This longevity contributes to reduced maintenance costs and fewer replacement expenses over the equipment’s lifetime.
- Cost-Effective Design: Flange couplings are available in a variety of materials and configurations, offering cost-effective solutions for power transmission needs. Their relatively simple design and easy installation further contribute to cost savings during the initial setup and routine maintenance.
Overall, a well-chosen and properly maintained flange coupling enhances the reliability and efficiency of mechanical systems, reducing downtime, and lowering maintenance costs in industrial applications.
Can Flange Couplings Be Used in Applications with High Shock and Impact Loads?
Yes, flange couplings are designed to handle high shock and impact loads in various industrial applications. Their robust construction and rigid design make them suitable for use in systems where sudden shocks and impacts are common.
The ability of flange couplings to withstand shock and impact loads is influenced by several factors:
1. Material Selection: Flange couplings are often made from high-strength materials, such as alloy steels or stainless steels, which provide excellent toughness and resistance to impact loads.
2. Robust Design: The design of flange couplings typically includes features like sturdy flanges and high-strength bolts that enhance their ability to withstand shocks and impacts.
3. Tolerance for Misalignment: Some flange couplings, such as flexible flange couplings, have the ability to accommodate slight misalignments between shafts. This flexibility helps absorb shocks and vibrations, reducing the impact on connected equipment.
4. Proper Installation: Proper installation and alignment are crucial for ensuring that flange couplings can handle shock and impact loads effectively. Precision alignment and the correct torque on the bolts prevent premature failures due to misalignment.
5. Application Considerations: When selecting a flange coupling for an application with high shock and impact loads, factors such as torque requirements, rotational speed, and the magnitude of the shock should be taken into account to choose the most suitable coupling type and size.
Overall, flange couplings are a reliable choice for systems where shock and impact loads are present. However, it is essential to consult with coupling manufacturers or engineering experts to ensure the proper selection and installation of the coupling for specific high-impact applications.
What is a flange coupling and how does it work?
A flange coupling is a type of rigid coupling used to connect two shafts together in a mechanical system. It consists of two flanges, one on each shaft, which are bolted together to form a solid and robust connection. Flange couplings are widely used in applications where precise alignment, high torque transmission, and zero backlash are critical.
The key components of a flange coupling include:
- Flanges: The flanges are circular discs with holes around the perimeter for bolting them to the respective shaft ends. The flanges are made from materials such as steel, cast iron, or aluminum, depending on the application requirements.
- Fasteners: High-strength bolts or studs with nuts are used to fasten the flanges together securely. The number and size of the bolts depend on the size and torque capacity of the coupling.
- Gaskets: In some cases, gaskets or spacers are used between the flanges to provide insulation, prevent corrosion, or compensate for any slight misalignments between the shafts.
How a flange coupling works:
- The two shafts that need to be connected are brought together with their respective flanges facing each other.
- The flanges are aligned precisely to ensure that both shafts are in perfect axial alignment. Proper alignment is essential to prevent excessive loads on the bearings and to ensure efficient torque transmission.
- Once the flanges are aligned, high-strength bolts or studs are inserted through the holes in the flanges, and nuts are fastened tightly to hold the flanges together securely.
- The tight connection between the flanges creates a rigid joint between the shafts, allowing torque to be transmitted from one shaft to the other with minimal losses.
- Flange couplings are designed to have zero backlash, meaning there is no play or free movement between the shafts when the direction of rotation changes. This feature ensures precise and immediate power transmission between the connected shafts.
Flange couplings are commonly used in various industrial applications, including heavy machinery, pumps, compressors, and marine propulsion systems. They are preferred when a reliable, high-torque transmission with precise alignment is required. However, they do not offer flexibility to accommodate misalignment, which is a limitation compared to flexible couplings. Therefore, proper alignment during installation is critical to avoid premature wear and failure of the coupling and connected equipment.
editor by CX 2023-12-26